Umgaqo we-ultrasonic metal welding machine
Isetyenziselwa izixhobo zokudityaniswa kwesibini kweemveliso zetsimbi.
1.Umbono we-ultrasonic metal welding:
Izixhobo zokuwelda zentsimbi ze-ultrasonic ezibizwa ngokuba ngumatshini wokuwelda wegolide we-ultrasonic.
Itekhnoloji ye-ultrasonic ye-welding metal yafunyanwa ekuqaleni kwenkulungwane yama-20.Ngenkqubela phambili eqhubekayo yesayensi kunye nobuchwepheshe, iintlobo ze-ultrasonic metal welding machines ziyanda, kwaye intsimi ye-welding nayo iyanda.Ukuhlelwa ngokubanzi komatshini we-ultrasonic metal spot welding, i-ultrasonic metal hobbing welding machine, i-ultrasonic metal sealing kunye nomatshini wokusika, umatshini we-ultrasonic metal harness welding machine.Ngokwe-frequency inokwahlulwa ibe: i-frequency ephezulu (50K Hertz ngasentla) umatshini wokuwelda isinyithi, i-frequency medium (30-40K Hertz) umatshini wokuwelda isinyithi, i-frequency ephantsi (20K Hertz).
2.ukwakheka
Ukuthetha nje, yenziwe ngamacandelo amathathu: ijeneretha ye-ultrasonic, umzimba kunye nentloko ye-welding.Iquka isiseko, ibhokisi ephambili, ibhokisi yokulawula umbane we-ultrasonic kunye nesixhobo sokulawula i-manual, isiseko secala sinikezelwa ngebhokisi lokulawula umbane we-ultrasonic, inxalenye ephezulu yesiseko inikwe ibhokisi eliphambili, ibhokisi eliphambili linikezelwa isixhobo sokulawula i-manual, ibhokisi yokulawula yombane ye-ultrasonic iquka ibhokisi, isilawuli seprogram ye-PLC kunye nokutshintsha kwamandla;Ibhokisi eliphambili linikezelwa nge-cylinder kunye ne-ultrasonic transducer;Isixhobo solawulo lwezandla siquka igeyiji yoxinzelelo lomoya kunye nevalve yesolenoid.Imodeli eluncedo ineenzuzo zokutshintsha i-welding longitudinal kwi-welding transverse, inoluhlu olubanzi lwesicelo, kwaye kulula ukuyiqonda ngokuzenzekelayo kunye nokusebenza ngesandla;Kwaye i-lithium, i-nickel metal hydride battery electrode, i-silicon photovoltaic cell, izixhobo zombane, izixhobo zombane zemoto, izixhobo zefriji ye-copper tube welding.I-PLC yokuchukumisa isikrini somntu-umatshini ujongano lolawulo lweprogram ye-welding, amandla, ukuphindaphinda ukulungelelanisa;Ixesha le-welding elifutshane, akukho mfuneko yayo nayiphi na i-flux, igesi, i-solder, i-welding spark free, ukhuseleko lokusingqongileyo kunye nokhuseleko.
3.Umgaqo osebenzayo:
I-Ultrasonic metal welding kukusetyenziswa kwe-high-frequency vibration wave transfer to the two metal surface to be welded, phantsi kwemeko yoxinzelelo, ukwenzela ukuba iindawo ezimbini zetsimbi zingqubane omnye komnye ukuze zenze udibaniso phakathi komgangatho wemolekyuli, iingenelo zayo zezi. ngokukhawuleza, ukonga amandla, ukomelela okuphezulu kokudibanisa, ukuhanjiswa kombane okulungileyo, akukho ntlantsi, kufutshane nokulungiswa kokubanda;Ukungalungi kukuba iinxalenye zetsimbi ezidibeneyo azikwazi ukutyeba kakhulu (ngokuqhelekileyo zingaphantsi okanye zilingana no-5mm), indawo yokudibanisa i-solder ayinakuba nkulu kakhulu, imfuno yoxinzelelo.Ngamafutshane, umatshini wokuwelda isinyithi kukusebenzisa amandla aveliswa kukungcangcazela kwamaxesha amaninzi, iintsimbi ezifanayo okanye ezingafaniyo, phantsi koxinzelelo olufanelekileyo ngokusila okubandayo kunye nentshukumo ethe tyaba yeemolekyuli zomgangatho wesinyithi ukungena ngaphakathi, ukufezekisa injongo ye-welding.Lo mgaqo we-welding usetyenziswa kuzo zombini i-welding yentsimbi kunye nokutywinwa kwesinyithi kunye nokusika.
4.Iimpawu ze-ultrasonic metal welding:
I-1, i-welding: izinto ezimbini ezidibeneyo zidibanisa, i-ultrasonic vibration pressure synthesis yefom eqinile, ixesha elidibeneyo lifutshane kwaye inxalenye edibeneyo ayivelisi isakhiwo sokuphosa (i-rough surface) iziphene.
2. Umngundo: Xa kuthelekiswa ne-ultrasonic welding kunye ne-resistance welding, ubomi besikhunta bude, ukulungiswa kwesikhunta kunye nexesha lokutshintshwa lincinci, kwaye kulula ukuyiqonda i-automation.
I-3, ukusetyenziswa kwamandla: intsimbi efanayo phakathi kweentlobo ezahlukeneyo zetsimbi inokuba yi-ultrasonic welding, xa kuthelekiswa nosetyenziso lwamandla ombane lwe-welding luncinci kakhulu.
I-4, uthelekiso lwe-welding yoxinzelelo: i-welding ye-ultrasonic xa kuthelekiswa nolunye uxinzelelo lwe-welding, uxinzelelo luncinci, kwaye inani leenguqu lingaphantsi kwe-10%, kunye ne-cold pressure welding i-workpiece deformation ye-40% -90%.
5. Unyango lwe-Welding: i-welding ye-ultrasonic ayifuni ukunyanzelwa kwangaphambili kwendawo ukuba ifakwe kunye ne-post-processing emva kwe-welding njengenye i-welding.
I-6, iinzuzo ze-welding: ukusetyenzwa kwe-ultrasonic welding ngaphandle kwe-flux, i-metal filler, ukufudumeza kwangaphandle kunye nezinye izinto zangaphandle.
I-7, i-welding effect: i-welding ye-ultrasonic inokunciphisa ifuthe lobushushu bezinto eziphathekayo (iqondo lokushisa lendawo ye-welding alidluli i-50% yeqondo lokushisa elinyibilikayo elinyibilikayo letsimbi elidityanisiweyo), ukwenzela ukuba isakhiwo sesinyithi singatshintshi, ngoko kakhulu. ifanelekile kwizicelo ze-welding kwintsimi ye-elektroniki.
5.Isicelo:
Umatshini wokuwelda wegolide we-Ultrasonic ufanelekile ukuwelda i-welding ye-multi-strand stranded wire kunye ne-bar wire, ukuwelda kwe-rotor kunye ne-rectifier, i-welding yentsimbi enqabileyo edibeneyo yombane, ukuwelda ngocingo olukhulu kunye ne-terminal, ukuwelda kwe-terminal yobhedu kunye ne-beryllium yobhedu, ukuwelda i-electromagnetic wire terminal, i-welding ye-brush-braided copper cable kunye ne-main power cable, i-welding ye-multi-strand wire end, i-welding ye-multi-strand strand wire kunye ne-terminal, i-welding ye-multi-strand stranded wire kunye ne-terminal.Ukuwelda indibano yoqhagamshelwano, ukuwelda intambo yobhedu enemitya emininzi kunye netheminali yobhedu yeberyllium, ukuwelda kwesiphelo socingo lwe-injini, ukuwelda kwetheminali yocingo kunye netheminali yokubumba, ukuwelda kwephepha elishinyeneyo lobhedu kunye nephepha le-aluminium, ukuwelda kwetheminali yocingo olulukiweyo kunye nebrashi yenjini. , ukudibanisa phakathi kweebhetri nge-welding, i-welding ye-nickel plating lead kunye ne-platinum ehamba phambili yesixhobo sokumelana nobushushu, i-Welding yephepha elincinci lesinyithi kunye ne-mesh yensimbi, i-foil sheet yensimbi, i-copper eqinile yobhedu kunye ne-terminal yobhedu, ucingo olulukiweyo kunye ne-terminal yobhedu, i-brush frame assembly , ucingo oluqinileyo lobhedu kunye nentsimbi enqabileyo yealloyi yesinyithi, njl. Isetyenziselwa ngokubanzi ubhedu, i-aluminiyam, itoti, i-nickel, igolide, isilivere, i-molybdenum, isinyithi esingenasici kunye nezinye i-non-ferrous metal material sheet, intonga ecikizekileyo, ucingo, i-sheet, ibhanti kunye nezinye. izixhobo zokuwelda ngoko nangoko, ubukhulu bubonke ukuya kuthi ga kwi-2-4mm;Isetyenziswa ngokubanzi kwiindawo zangaphakathi zeemoto, i-elektroniki, izixhobo zombane, iimoto, izixhobo zefriji, iimveliso zehardware, iibhetri, amandla elanga, izixhobo zothutho kunye namanye amashishini.
6. Ngokwenkqubo yayo inokwahlulwa ibe:
1. Ukudibanisa
2. Ukufakelwa
Inyathelo lesi-3: Ubume
4. Ukukhwaza
5. Wothuka phantsi
6. Spot welding
7. Ukunyibilika okushushu
Izinto ezilungileyo ze-Ultrasonic welder yentsimbi;
I-1, ukuthembeka okuphezulu: ngexesha, amandla, amandla kunye nokubeka iliso lomda ophezulu, qinisekisa ulawulo olugqwesileyo lwenkqubo;
I-2, ukugcinwa kweendleko: gwema izinto ezisetyenziswayo ezifana ne-solder, i-flux, ukugoba kunye nezinto zobhedu, ukwenza i-welding ye-ultrasonic ineenzuzo ezingcono kakhulu zezoqoqosho zenkqubo;
I-3, ukusetyenziswa kwamandla aphantsi: amandla afunwa yi-ultrasonic welding angaphantsi kwe-welding yokumelana;
I-4, ubomi besixhobo: izixhobo ze-ultrasonic zigqitywe nge-high-quality tool steel, kunye nokumelana okugqwesileyo kokugqoka, ukufakwa okulula, ukuchaneka kwe-welding ephezulu;
I-5, ukusebenza kakuhle okuphezulu kunye ne-automation: isantya esiqhelekileyo se-welding asikho ngaphezu kwe-0.5 imizuzwana, ubungakanani obuncinci, umsebenzi wokugcinwa ongaphantsi, ukulungelelaniswa okunamandla, ukwenza izixhobo ze-ultrasonic zibe yinto yokuqala yokukhetha umgca wokuhlanganisa ngokuzenzekelayo;
I-6, ukushisa okuphantsi kokusebenza: kuba i-welding ye-ultrasonic ayivelisi ubushushu obuninzi, ngoko ayiyi kuyenza i-metal workpiece annealing, ayiyi kunyibilika igobolondo yeplastiki, kwaye ayiyi kufuna amanzi okupholisa;
I-7, ukongeza kwi-insulation: kwiimeko ezininzi, i-high-frequency friction ye-ultrasonic welding yenza ukuba kungadingeki ukukrazula i-insulation of wire enameled okanye ukucoca kwangaphambili umphezulu we-workpiece;
I-8, i-welding yensimbi eyahlukileyo: kwintsimbi eyahlukileyo okanye efana nayo (efana nobhedu + ubhedu okanye i-aluminium + yobhedu) inefuthe elihle kakhulu lokuxuba ukungena kwe-welding;
I-9, izixhobo zezixhobo: Ngokuhamba kwexesha, amandla, umda, ukufunyanwa rhoqo, ukuqinisekisa ukuchaneka kwe-welding, inkqubo yoxinzelelo (engeyo-fan), emva kwe-uniform ye-welding ukuphakama, ukulungiswa okulula.
Ixesha lokuposa: Dec-03-2022